Commissioning Controls Engineer

Commissioning Engineer – Material Handling Control Systems
This position can be Remote or based out of our home office in NJ.
Extensive travel required, with on-site work at warehouses, parcel conveyor systems, and sortation centers nationwide
For nearly 40 years, our client has been solving business problems through innovative, elegant integrated control systems. As a Rockwell Automation Recognized System Integrator Partner, our platform of choice is the Rockwell Automation family—leveraging Allen-Bradley PLC solutions such as ControlLogix and CompactLogix, alongside advanced HMI/SCADA platforms like FactoryTalk, Aveva Edge, Ignition, and legacy HMI interfaces. Their deep expertise in these systems powers some of the world's busiest travel, logistics, and distribution centers.

Position Overview

We are seeking a Commissioning Engineer with extensive technical expertise across various automation systems—with a particular emphasis on PLC-based controls and HMI/SCADA solutions. In this role, you will be responsible for on-site commissioning and troubleshooting of warehouse and parcel conveyor systems, sortation systems, VFDs, network switches, and integrated control interfaces. Your proficiency in working with distributed I/O blocks, interpreting electrical schematics, tracking as-built changes, and resolving issues within complex sortation systems is essential to delivering seamless solutions to our customers.

Key Responsibilities

System Commissioning:
Commission and troubleshoot PLC-based material handling and conveyor control systems at customer sites.
Validate I/O, perform system testing, and fine-tune configurations for optimal performance.

Equipment Integration & Troubleshooting:
Commission and optimize Variable Frequency Drives (VFDs) to ensure precise motor control in automation applications.
Configure and troubleshoot industrial network switches to guarantee robust system connectivity.
Commission sortation systems to ensure proper sequencing and throughput optimization.
Troubleshoot and maintain distributed I/O blocks, ensuring reliable communication across system networks.

HMI/SCADA & PLC Expertise:
Commission and integrate HMI/SCADA solutions that provide real-time operational insights and control.
Demonstrate strong expertise in programming and troubleshooting Allen-Bradley PLC systems (including ControlLogix and CompactLogix) and interfacing with HMI platforms, including FactoryTalk, Aveva Edge, Ignition, and legacy systems.

Electrical Schematics & System Diagnostics:
Read, interpret, and utilize electrical schematics to diagnose and resolve system issues quickly.
Track and document as-built changes to electrical schematics to ensure modifications during commissioning are precisely recorded and maintained.

Collaboration & Support:
Work closely with electrical and mechanical teams to ensure seamless automation system integration.
Provide technical support and training to operators and maintenance personnel.
Diagnose and resolve complex hardware, software, and networking issues while ensuring strict adherence to industry standards and safety regulations.

Travel:
Maintain a flexible schedule with extensive travel to customer locations across the nation for commissioning projects and system optimization support.

Qualifications & Skills

Educational Background:
Bachelor’s degree or equivalent experience in Electrical Engineering, Automation, Mechatronics, or a related field.

Technical Expertise:
Proven expertise in commissioning and troubleshooting PLC-based control systems, with in-depth knowledge of Rockwell Automation’s Allen-Bradley platforms (e.g., ControlLogix, CompactLogix).

Extensive experience with HMI/SCADA systems, including modern platforms such as FactoryTalk, Aveva Edge, and Ignition as well as legacy HMI interfaces.
Strong background in troubleshooting distributed I/O blocks, commissioning of VFDs, and industrial network switches.
Proven experience in commissioning sortation systems to maximize efficiency and throughput.
Ability to read and interpret electrical schematics and track as-built changes for ongoing system maintenance.

Operational Skills:
Excellent troubleshooting abilities, capable of diagnosing and resolving complex issues across hardware, software, and networking domains.
Exceptional communication skills for effective collaboration with clients, vendors, and internal teams.
Proven ability to work independently as well as collaboratively in fast-paced, high-pressure environments.

What We Offer
Competitive salary with travel allowances
Career advancement opportunities within a rapidly expanding industry
Exposure to cutting-edge technologies in automation and material handling systems
Dynamic work environment: Experience diverse industrial settings and engage in continuous innovation
Supportive culture: Join a team that values precision, technical excellence, and creative problem-solving