Senior Manufacturing and Process Engineering Manager
- Leadership & People Development
- Lead and grow a manufacturing and process engineering team supporting CMC NPI and production readiness.
- Develop talent through coaching, clear expectations, and robust development plans; build future leaders and technical experts.
- Establish team routines (tiered meetings, visual management, standard work) to drive daily execution and continuous improvement.
- Create a strong safety and quality culture , ensuring adherence to EHS and quality requirements in all engineering work.
- Foster collaboration across functions (operations, quality, design engineering, sourcing, supply chain, programs) to deliver site objectives.
- NPI & Industrialization of CMC Processes
- Own the manufacturing engineering deliverables for NPI programs, from concept through rate-ready production.
- Lead process development for CMC layup, forming, curing/sintering, machining, inspection, and associated special processes.
- Drive manufacturability by partnering with design engineering to influence part and tooling design (DFM/DFA) and ensure robust producibility.
- Plan and execute industrialization activities , including process qualification, PPAP/FAI, capability studies, and rate readiness.
- Manage risk through structured readiness reviews, control plans, and mitigation actions for new and evolving processes.
- Process Ownership & Continuous Improvement
- Establish, maintain, and improve standard work for factory processes, instructions, and routings for CMC operations.
- Implement robust process controls , including process parameters, monitoring, and reaction plans to ensure stable and capable processes.
- Lead continuous improvement projects focused on SQDC metrics (scrap, rework, yield, throughput, on-time delivery, and cost competitiveness).
- Use data and analytics (SPC, Pareto, root cause analysis, problem-solving tools) to drive decisions and measure process performance.
- Champion FLIGHT DECK principles in manufacturing engineering and on the shop floor to eliminate waste and simplify flow.
- Technical Excellence & Problem Solving
- Serve as the site technical leader for CMC manufacturing and process capability, acting as a key interface to central and external experts.
- Lead structured problem-solving (e.g., 8D, A3, RCA) for complex process and product quality issues.
- Guide process and materials trials , DOE, and validation efforts to mature CMC technologies into repeatable, producible operations.
- Ensure robust documentation of processes, lessons learned, and best practices to support knowledge retention and reuse.
- Program, Resource, and Stakeholder Management
- Own the engineering execution plan for NPIs and key process projects, including milestones, resources, and risk management.
- Prioritize and allocate engineering resources based on business needs, program commitments, and site constraints.
- Communicate clearly with site leadership and program teams on status, risks, and recovery plans.
- Support capital planning and execution for new equipment, tooling, and capabilities aligned to NPI and growth roadmaps.
- Represent the site in technical and program reviews, audits, and customer or regulatory engagements as needed.
- Bachelor's degree from an accredited university or college (or a high school diploma / GED with at least 4 years of experience in Manufacturing Leadership, Engineering and/or Supply Chain Management) + 5 years of experience in Manufacturing Leadership, Engineering and/or Supply Chain Management
- Due to the nature of the duties of this position, this role requires the individual to obtain and maintain US Government DoD Security Clearance
- Leadership & Culture - strong ownership mindset; sets clear expectations and holds self and team accountable; models integrity, transparency, and respect for people
- People Development - demonstrated ability to coach and develop less-experienced engineers; builds inclusive, high-trust teams
- Technical Depth - experience with CMC or composite manufacturing processes (layup, autoclave/furnace, sintering, machining, NDE/NDT); familiarity with special processes and qualification requirements; experience in Aerospace or other highly regulated industries
- NPI & Industrialization - track record of successfully industrializing new processes/products from development to stable production; familiarity with qualification, PPAP/FAI, and rate readiness
- Lean & Continuous Improvement - experience applying lean/continuous improvement tools in a manufacturing environment; comfort with standard work, visual management, and daily management systems
- Analytical & Problem Solving - strong data-driven decision-making; experience with tools such as DOE, SPC, capability analysis, FMEA, and structured root cause analysis
- Program & Stakeholder Management - ability to balance multiple programs and priorities; effective in ambiguous, fast-changing environments; strong stakeholder management skills
- Change Leadership - comfortable leading change, challenging the status quo, and driving simplification in processes and documentation
- Communication & Influence - clear, concise communicator; able to translate complex technical topics into business-relevant messages for diverse audiences
- Mindset - curious, hands-on, and collaborative; energized by building new capabilities and leading at a growing site
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