Assembly Technician - Sheet Metal (Aerospace & Defense)

Job Summary

The Assembly Technician – Sheet Metal supports the production of aerospace and defense components by performing hardware installation and part marking operations on fabricated sheet metal assemblies. This role requires a high level of attention to detail, adherence to process controls, and compliance with aerospace and defense quality standards. The ideal candidate has hands-on manufacturing experience and understands the importance of precision, traceability, and workmanship.

Essential Duties and Responsibilities

• Install hardware including PEM® nuts, studs, standoffs, and helicoils in accordance with engineering drawings, specifications, and work instructions
• Perform manual and press-installed hardware operations using approved tools and fixtures
• Execute part marking and silk screening per customer, drawing, and specification requirements
• Read and interpret engineering drawings, blueprints, job travelers, and process documentation
• Verify correct hardware type, size, orientation, and torque (where applicable)
• Perform in-process and final visual inspections to ensure compliance with workmanship standards
• Identify and report nonconforming product, tooling issues, or process deviations
• Maintain traceability and accurate production documentation as required for aerospace and defense programs
• Follow AS9100, quality, safety, and ESD procedures at all times
• Maintain a clean, organized work area in accordance with 5S and safety requirements
• Support cross-training and assist other departments as production demands require

Required Experience and Skills

• Prior experience in sheet metal fabrication, manufacturing assembly, or aerospace/defense production
• Demonstrated experience installing PEM hardware and helicoils (preferred but not required)
• Ability to accurately follow controlled work instructions and travelers
• Strong attention to detail and commitment to quality and repeatability
• Mechanical aptitude and good hand-eye coordination
• Ability to work independently and in a team-oriented environment
• Basic familiarity with inspection tools (calipers, go/no-go gauges) is a plus

Physical Requirements

• Ability to stand for extended periods
• Ability to lift up to [insert weight, e.g., 35 lbs]
• Ability to perform repetitive hand and arm movements required for assembly work

Work Environment

• Manufacturing environment with exposure to metal parts, production equipment, and noise
• Use of required PPE and ESD controls
• Compliance with ITAR and customer security requirements may be required